SETU DIGITAL ECONOMY
Nike is the world’s largest seller
of running shoes and sportswear. As one of the most recognizable brands in the
world, the American multinational is arguably the most influential player in
the modern textile industry. Behind the hundreds of
millions of shoes and other products Nike sells each year lies a highly
complex supply chain. Although there are undoubtedly significant challenges
involved in managing this complexity, Nike’s proactive approach to supply chain
management has been credited by many as a significant contributor
to its phenomenal success.
How Nike transformed supply chains
to survive Covid
1) Greater regional diversity
Prior to the pandemic, in North
America Nike operated through an almost entirely centralised national
distribution centre in Memphis, Tennessee. However, the company has since
deployed a multi-node network, including new regional service centres near Los
Angeles to serve the west of America, in Pennsylvania to serve the east, and in
Texas to serve the south to better respond to regional needs. The company has
expanded its European distribution as well, developing a regional service
centre in Madrid to expand its distribution network outside of its European
Logistics Campus in Belgium.
2) Investing in inventory
optimisation technology
The company improved its ability
to predict, plan and shape one-to-one consumer demand through advanced
demand-sensing and inventory optimisation technology platforms, which operate
at its multi-node regional distribution networks. As Nike continue building a
digital-first supply chain globally to serve consumers more directly at scale, they
have already tripled their capacity to serve digital consumers in North America
and Europe, the Middle East, and Africa.
3) Accelerating automation
Adversity has always been a
catalyst for innovation and fuelled Nikes competitive separation. The
challenges and constraints imposed by the pandemic have driven Nikes teams to
transform how they serve consumers through the implementation of new technology
platforms, automation, and process improvement in their operations. Nike has
used AI and machine learning technologies to predict and order the products
that will be popular among consumers, and to deliver products faster and more
accurately. The company also incorporated over 1,000 “cobots” – collaborative
robots – within distribution centres. These robots can sort, pack and move
products, increasing speed in order processing, alleviating physical challenges
and allowing Nike employees to focus on “higher-value activities”.
4) Mixing up freight methods and
increasing sustainability
Nike mixed up its freight and packaging methods to not only aid its supply chains, but to aid the planet. The company utilised ground-only shipping across the US, which is a less carbon-intensive option than air freight. It has also looked to make circular supply chains by introducing initiatives which take damaged shoes and refurbish them by hand to sell at selected stores. Nike said it has reduced the number of split packages it sends out and has begun using packaging which is made of 65% recycled content and 35% virgin material.
5) Investing in people
During the pandemic, Nike
introduced enhanced Covid protocols and Covid sick leave for essential workers
in manufacturing, distribution centres and retail stores in order to protect
employees and create stability across supply chains. It has since extended
these protocols to include investment in career development, training and
community volunteer opportunities. Today Nikes teams are fuelling a supply
chain and technology transformation that will enable Nike to more directly
serve consumers over the next 50 years.
Impact of the Covid-19 crisis on
the brand
The wholesale business, through
which Nike sells merchandise to other retailers, came to a halt amid the health
crisis. That led to a 50% fall in shipments, increased inventory and higher
costs due to order cancellations. As a result, gross margin fell when
company-owned stores and other retailers were closed. However, the pandemic didn’t
worry the brand too much as consumers’ appetite for Nike products has only
grown with online sales through the roof! In fact, the company’s revenue
increased 5% to 10 billion dollars in February 2020. It also offset some of its
losses with a 75% rise in online sales, which overtook in-store sales by over
30%.
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